Friday, August 28, 2015

Cup Quality, Cooperatives and Ecotact bags in Guática

After reading over my last post, I realized that I forgot to introduce myself! My name is Harry, and I am a barista from Australia. I have been working in the specialty coffee industry for the past few years as a barista and roasters assistant, so I have a decent understanding of coffee from the tail end of the production chain. However I only have a bit of theoretical knowledge of the rest of the production chain, hence why I am at the Tio Conejo finca getting a bit of hands on experience.

Early yesterday morning Don Ivanov and I went to Guática to meet up with John Jairo López from the Comite de Caficultores de Risaralda and Jonathan Barrientos from the Alianza Productiva for a presentation to a group of local producers on cup quality and cooperatives. The drive from Manizales was spectacular; we passed through deep valleys, flowing rivers and lush green cloud-covered mountains, not to mention some charming towns perched on impossibly steep ridge lines. Apart from the plains at the base of the valleys where it is too hot to cultivate anything apart from livestock, it was coffee coffee coffee for as far as the eye could see. Some of the farms at lower altitudes had ripe cherries bursting off the trees, and the workers were diligently picking them one by one, meticulously picking the mature cherries for processing later that day, and leaving the not-quite ready ones to ripen in the coming days and weeks.

Just one section of the endless coffee farms between Manizales and Guática

Once we got to Guática, we met John and Jonathan for breakfast and a chat before the day’s activities. John was to work as a sort of MC for the day, while the bulk of the presentations were to be done by William Ollas and his team from La Cristalina, a local cooperative that is working to raise the quality of the coffee for member farms so as to fetch better prices for green bean from exporters, roasters and international and national companies, while at the same time improving the livelihoods of the members and their families. Between presentations from the members of La Cristalina, Don Ivanov was to do a presentation on the Ecotact bags, which are used for storing hulled coffee before and during exportation (more on this later).

The morning started with Amanda, the secretary and logistics director of La Cristalina, explaining the history of La Cristalina and the aims of the cooperative. Founded eight years ago by William, La Cristalina takes its name from the national park of the same name located on the outskirts of Guática. It aims to ‘develop a coffee culture under the standards or criteria of economic, social and environmental sustainability, with goal of becoming more competitive in the specialty coffee market’. There was particular emphasis on the development of social capital, with the ultimate goal of improving the livelihoods of the farmers and their families.

La Cristalina

Amanda then went on to explain the services that La Cristalina offers to growers who choose to opt in. For a one-off fee of $COP 50 000 (around $USD 16) and an annual membership fee of $COP 15 000, La Cristalina offers:
  • Low interest (1%/month) loans for agricultural inputs (fertilizer, seeds etc.)
  • Technical and agricultural support to farmers in order to improve the farming practices and the overall quality of their crops
  • A guaranteed price for their coffee that is above the free market value
  • A flat rate additional payment (per arroba, roughly 12.5kg) for high quality coffee (unfortunately I didn’t ask what a coffee has to score to be in this category, but I got the impression it was anything from mid-80’s and above)
Naturally, the participants had many questions about the logistics of the cooperative and what the benefits of membership would be, each of which were expertly and articulately answered by William, Amanda and John.

Once this section of the presentation was done, Ivanov gave his presentation on Ecotact bags. The Ecotact bag is a special type of impermeable hermetic bag used to store green coffee after it has been hulled and before it is roasted. To understand the importance of hermetic bags in the storage and transport of specialty coffee (as well as cocoa, tea and a number of other agricultural goods for that matter), I need to explain a couple of things.

Once a coffee has been picked and processed, it has to be dried until its internal moisture level reaches 11-12% of its total weight. This number is very important, as coffees with moisture levels that drop below 10.5% become ‘flat’ and ‘bland’, losing the defining characteristics that distinguish them from other coffees. By the same token, coffees with moisture levels above 12% are vulnerable to fermentation and disease, which is equally damaging to the ‘profile’ of the coffee. In both cases, the value of the coffee plunges dramatically.

After the bean has been dried, it is encased in a naturally occurring husk (as well as mucilage and other plant material, depending on how the coffee was processed). The green coffee bean inside is much like a sponge- it absorbs moisture from the air around it and odours from its surroundings. The coffee can be stored in this husk, but high quality coffees will be sorted by bean size and density, then roasted, cupped and priced based on the quality of each individual grouping. Before this sorting process can be done, the coffee bean must be removed from this protective husk, and immediately becomes vulnerable to a number of environmental factors such as humidity and rodents. Even once a price for ‘x’ amount of coffee has been agreed upon between buyer and seller, it is not uncommon for the buyer to request that the coffee be sent in installments; as such the hulled coffee can be left in storage for months before it is sent to the buyer and roasted.

Lower grade coffees are stored in jute sacks, where they remain vulnerable to such environmental factors. Specialty coffee is also stored in jute sacks, but it is absolutely necessary that it be stored in an impermeable hermetic bag (which goes inside the sack) such as the Ecotact to ensure that the humidity level of the beans do not change, that they are not tainted by rodents, insects or other pests, and that they do not absorb odours from their surroundings.

Once Ivanov had finished explaining the bags, John Jairo went on to highlight how they were indispensable for companies that were paying a premium for high quality coffee. While the bags aren’t cheap, they are discounted if bought in bulk, and La Cristalina have an arrangement with the exporters they work with so that all the bags that are sent with coffee inside are replaced with empty bags that are returned to the farmer, so the purchase of the bags are a one-off investment for the farmer. They advantage that the Ecotact has over other hermetic bags is that they are simply tied off with cord rather than heat sealed, so they can be reused. In my experience with heat sealed hermetic bags, they are simply cut with knives and thrown in the bin.

Farmers checking out the Ecotact bags

After a quick lunch break, we went down to the warehouse to see how and where the coffee was stored. The grading process for the coffee was explained, and the attendants were shown how and why the coffee that is brought in is checked for defective beans. There are numerous reasons why a bean can become defective- excessive moisture, bad storage practices and broca, to name a few. Unfortunately, coffee with a high percentage of defective beans cannot be sold as specialty coffee, and will instead be sold as commercial grade, which fetches a lower price for the farmer.

 John Jairo showing off the warehouse

In the warehouse Ivanov demonstrated how the Ecotact bags are filled and sealed. It’s very simple- the bag is put inside a jute sack and filled as normal. All the excess air is squeezed out by pressing down on the bag, then it is twisted off at the top and tied with a cord or leather strap, both of which are cheap and easily found. Finally, the jute sack is sewn shut as per usual bagging practices.

Don Ivanov demonstrating the Ecotact bag

The final session of the day was in the laboratory where all the cooperative coffees are cupped and evaluated. Here the participants were explained sample roasting, the SCAA cupping protocols and the role of the cupper in the pricing of coffee. Amazingly none of the producers in attendance had cupped before, so it was a great exercise to demonstrate the final stage of the product that they themselves were producing. We had three coffees from Guática on the table- one made up of a mix of old, low quality beans, the second with 70% of the beans affected by fermentation due to bad storage practices, and finally a delicious, sweet, balanced coffee (83 points). The exercise was designed to show the participants how remarkably different coffee can be, and demonstrate the importance of good post-processing storage practices.

Cupping in the lab

Finally, John Jairo reiterated the goal of La Cristalina in raising the quality level of ALL members of the cooperative. There are outliers in the cooperative- one coffee from the May harvest scored over 90!- but William, John Jairo and co. are aiming to raise the standard of the entire Guática area and improve its reputation as a producer of high quality specialty coffee so as to better compete with neighbouring regions such as La Águila, which buyers often favour over Guática due to their better reputations.

That was it for the day. Phone numbers were exchanges, hands were shaken, and in the true spirit of day the growers organized to meet up again in the near future to exchange ideas and discuss ways to move forward collectively to improve their practices and coffee quality. All in all it was a very productive day for everyone involved.






Fruit, Fertiliser, Disease and Coffee

There is never a dull moment here at Finca Tio Conejo. The main harvest for 2015 is barely a month away and there is plenty of work to be done. Construction, renovations, planting, fertilizing, and general plant and building maintenance is keeping the five full time cafeteros, as well as Ivanov, Esperanza and Johana (and myself!) working tirelessly here at the farm.

I have only been here for a couple of days, but in my short time here at the farm I have had a chance to see quite a bit. The 20 000 odd mature coffee trees here are interspersed with countless fruit trees, including banana, mandarin, papaya, orange, yucca and numerous lesser known and largely uncultivated natives. This polycropping provides many benefits; diversity of plant species attracts a diversity of animal species, which helps to naturally control insects that attack coffee shrubs. Large trees with deep root structures help to strengthen and retain topsoil, which in turn helps retain the nutrients and carbon (fun fact-60% of sequestered carbon is in the top one metre of soil)  vital to plant development. These trees also nourish the soil by giving back nutrients that are absorbed by the coffee shrubs. And best of all, there is never a shortage of delicious fruit and fruit juice at the farm!

Banana trees interspersed with coffee in a section of the farm

All the leftover food scraps, pulp from harvested coffee and organic matter from general farm work ends up in one of the five composting areas. These are well maintained, regularly turned and monitored to ensure that the best compost ends up fertilizing the coffee. According to a podcast I was listening to a few weeks ago, soil immediately begins to repair itself and retain carbon at exponential increments, which helps with water retention and nutrient retention, with only a ¼ inch of compost thrown onto the topsoil! And insects don’t like healthy plants as much as unhealthy ones, which means less pesticides. So the guys here are doing all the right things to keep their coffee healthy in an environmentally friendly way.

Despite the team’s best efforts, these trees aren’t completely immune to insects and diseases. All the mature trees here on the farm are of the Caturra varietal, which is renowned for its quality in the cup but also its susceptibility to disease. Last year Tio Conejo lost 10-15% of its mature coffee trees to roya, or coffee rust, which is caused by an insidious fungus that first arrived to Colombia in 1983. According to Don Ivanov, the team here learnt a lot about managing pesticide spraying routines and understanding how weather patterns affect the spread of the disease, so with any luck roya won’t have such a devastating impact of the farm in the future.

Roya isn’t the only problem facing Tio Conejo, or coffee producers globally for that matter. La broca, or the coffee borer beetle, has been making inroads in parts of the farm this year. The beetle burrows into the coffee cherry and lays its eggs inside, spoiling the fruit and the coffee bean inside. Yesterday Don Jon and I went out and hand-picked the affected cherries- a laborious and time consuming task- to halt the spread of the disease through the farm. Thankfully only one in every few hundred cherries- most likely even less- had the telltale signs of a broca, a needle-like hole at the base of the cherry. And this was only a small section of the farm, so it’s not all bad news!

The needle-like hole at the base of the cherry in the middle is from a borer beetle

The team here at the farm have recently planted some more disease-resistant shrubs. The Tabi (which means “good” in Guambiano) varietal is a relatively new one, release by CENICAFE (the National Centre for Coffee Investigation) in 2002 in order to better combat the spread of coffee rust in Colombia. It is a hybrid of Typica, Bourbon and Timor Hybrid, but unlike many other coffee hybrids it has an excellent flavor in the cup. With any luck the Tabis here on the farm will be producing coffee for the main harvest in 2017.

A few Tabi saplings. Hopefully they will be giving fruit this time in two years

In addition to recently planting Tabi, last year the team also planted around 4000 Gesha shrubs. Gesha has an outstanding reputation for its delicacy and nuanced flavours, and regularly fetches very high prices on the international market. Hopefully we will see some coffee coming from the Geshas in the 2017 fly crop harvest.

In addition to tending to the trees, there has been a lot of other work being done on the farm this week. Don Eulises and I built new vegetable boxes, planted some seeds and transplanted some mature vegetables for consumption by the workers here on the farm. There are re-flooring operations going on in some of the houses on the farm, and the growth of the business has required an expansion of the office space, so there is a lot of moving of furniture, computers and paperwork being done between the old and new offices. As I said earlier, there is never a dull moment here at the Café Tio Conejo finca.

One of the new vegetable boxes at the finca. The mesh cover is to protect the seedlings from birds, hail and heavy rain 

Wednesday, November 5, 2014

NUEVOS SUEÑOSPERO CON LA MISMA DEVOCIÓN





No hace mucho que apenas iniciábamos nuestro viaje al mundo del  café.  

Todo lo que hacíamos era extraño y difícil, cada paso era cauteloso y cada mañana llegaba con un montón de nuevas necesidades.


Han pasado 4 años desde que Café Tío Conejo empezó como un pequeño negocio de café, lleno de esperanza y energía.

En tan corto período de tiempo hemos logrado una imagen muy sólida como negocio, creamos nuestro propio modelo de trabajar y hemos tratado de tomar las grandes cosas que aprendimos en los Estados Unidos para combinarlas con todo el conocimiento intuitivo que encontramos en los campos de  Colombia.

Siempre conscientes del impacto que tenemos en la comunidad, conseguimos personal local y lo contratamos con todos los beneficios de ley, incluidos salud, educación, recreación y pensión.

                                       CASA SANTA CHILA


Como el medioambiente es muy importante para nosotros, hemos instalado un sistema de tratamiento que previene el derrame de aguas contaminadas. También evitamos el uso de pesticidas para el manejo de insectos.

El Café Tío Conejo se vende en Colombia y en los Estados Unidos con un tueste medio. La materia prima se obtiene después una seria de procesos selectivos que implican una gran cantidad de mano de obra.

Recogiendo sólo los granos maduros, haciendo una estricta selección en el proceso de fermentación, separando a mano en las camas de secado, eliminando los granos anormales en el proceso de trilla y en el momento de tostar, ¡nosotros brindamos una única y muy limpia taza de café!



                             DON EULISES, MOSTRANDO EL CAMINO

Tuesday, November 4, 2014

 NEW DREAMS
SAME DEVOTION






Not long ago we had just begun our coffee journey.
Everything we did was foreign and hard, every step was cautious and every morning brought a lot of new needs.

It's been 4 years since Café Tío Conejo started as a very small family business, full of hope and energy.

We have consolidated in that short period of time a very solid image as a business, we have created our own model of doing things, trying to take the great things we learned in the USA and combine them with all the intuitive knowledge found in the fields in Colombia.

Always concerned with the impact we have in the community, we have hired local employees, and have enrolled them all in full benefit contracts, with health, education and retirement benefits included. 

The environment is very important for us, that is why we have installed a water treatment system that prevents water shed contamination. We also avoid the use of pesticides for the management of insects.

Café Tio Conejo is sold in Colombia and in the USA as a medium roast. The raw material is obtained after a series of selective processes that imply, large number of handy work.

With  a selective picking of only ripe cherries, very strict selection in the fermentation process, hand picking in the drying beds and elimination of abnormal beans in the milling process and at the roaster, we provide a very unique and clean cup of coffee.


                                          AZAHAR FLOWERS. COFFEE FLOWERS
Please come and see our farm, enjoy a friendly walk inside a small but very unique coffee plantation and enjoy some family time with us at Café Tio Conejo.


                                            CASA SANTA CHILA .     OUR B & B